Z Analisa Keandalan Turbin Uap Dengan Penerapan Total Productive Maintenance (TPM) Dan 4 Disipline Of Execution Di Pabrik Kelapa Sawit

Authors

  • Zulham Effendi zulham Institut Teknologi Sawit Indonesia
  • Siti Aisyah Institut Teknologi Sawit Indonesia
  • Muhammad Bagas Institut Teknologi Sawit Indonesia

DOI:

https://doi.org/10.30605/biogenerasi.v11i1.8114

Keywords:

steam Turbin, reliability, TPM, OEE, 4DX

Abstract

A steam turbine is an energy conversion machine whose converted energy is used by other machines to generate power. This study aims to analyze the reliability of turbine engines using the Total Productive Maintenance (TPM) method and the 4 Disciplines of Execution (4DX). In this study, TPM was used to identify various major causes of production time loss, such as breakdowns, setup time, and loading time. Meanwhile, 4DX focuses on achieving key objectives through consistent and measurable actions, namely zero breakdowns and zero stagnation. The results of this study indicate that the Availability value is 98.69%, the Performance value is 98.14%, the Quality value is 99.74%, and the OEE value is 96.61%, which means that the turbine is in a reliable condition. In addition, 4DX plays a role in accelerating the achievement of improvement targets by providing a more focused approach, monitoring daily activities, and enhancing accountability. The research results indicate that the combination of these two methods is effective in improving turbine reliability, extending equipment lifespan, and fostering employee discipline.

Keywords: Steam Turbine, Reliability, TPM, OEE, 4DX

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References

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[4] Aisyah, S., Effendi, Z., & Maha, D. (2021). Aplikasi Interpolasi Lagrance Terhadap Efisiensi Turbin Pada Pabrik Kelapa Sawit Mayang Kapasitas 40 Ton/Jam. Agrointek, 15, 172–176.

[5] Prabowo, Hariyono Hendrik, & Rimawan Erry. (2020). Total Productive Maintenance (TPM) pada Perawatan Mesin Grinding Menggunakan Metode Overall Equipment Effectiveness (OEE).

[6] Morales Méndez, J. D., & Rodriguez, R. S. (2017). Total productive maintenance (TPM) as a tool for improving productivity: a case study of application in the bottleneck of an auto-parts machining line. The International Journal of Advanced Manufacturing Technology, 92, 1013–1026.

[7] Rahmad, Pratikno, & Slamet Wahyudi. (2012). Penerapan Overall Equipment Effectiveness (Oee) Dalam Implementasi Total Productive Maintenance.

[8] Prabowo, R. F. (2020). Total Productive Maintenance (TPM) pada Perawatan Mesin Grinding Menggunakan Metode Overall Equipment Effectiveness (OEE).

[9] McChesney, C., Covey, S., & Huling, J. (2012). The 4 Discipline of Execution. Penerbit PT Dunamis Intra Sarana, Jakarta.

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Published

2026-02-14

How to Cite

zulham, Z. E., Aisyah, S., & Bagas, M. (2026). Z Analisa Keandalan Turbin Uap Dengan Penerapan Total Productive Maintenance (TPM) Dan 4 Disipline Of Execution Di Pabrik Kelapa Sawit. Jurnal Biogenerasi, 11(1), 206–217. https://doi.org/10.30605/biogenerasi.v11i1.8114

Issue

Vol. 11 No. 1 (2026): Volume 11, no 1, 2026, (Januari - Maret 2026)

Section

Articles

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Copyright (c) 2026 Zulham Effendi zulham, Siti Aisyah, Muhammad Bagas

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